Apa yang Harus Anda Perhatikan Saat Memasang Fender Pneumatik?

When it comes to fender pneumatik, proper installation is just as important as choosing the right size and specifications. A poorly installed fender can’t provide optimal protection and may even cause damage to your vessel or the dock. Whether you’re a shipowner, a port operator, or a shipyard engineer, here are the key points you should pay attention to before, during, and after installing pneumatic fenders.

1. Common Installation Mistakes and Their Consequences

Even though fender karet pneumatik are designed to be highly reliable, improper installation can compromise their performance and safety. Here are some common mistakes you should avoid:

1.1 Chains Too Long

If the chains used to secure the fender are too long, the fender may tilt excessively during berthing. This leads to unstable force distribution and increases the risk of scratching the vessel’s paint or even damaging the fender itself. Always measure and adjust the chain length carefully.

1.2 Incorrect Fender Height

Installing the fender too high or too low means it won’t align properly with the ship’s hull or the quay wall. As a result, the fender fails to absorb energy effectively and can’t provide adequate protection.

1.3 Ignoring Inflation Pressure

Pneumatic fenders are designed to work within specific pressure ranges.

• Under-inflation → Reduces elasticity, causing poor energy absorption.
• Over-inflation → Increases the risk of bursting, which can be extremely dangerous.
  Always check the initial inflation pressure on the fender body and follow the manufacturer’s instructions.

1.4 Contact with Sharp Objects

During installation or operation, avoid contact with welding points, sharp metal edges, or other abrasive surfaces. Even a small scratch can compromise the fender’s performance and lifespan.

1.5 Poor Fixation or Lack of Protective Nets

Without proper securing chains, shackles, and tire nets, the fender can wear out faster. Protective tire nets also help distribute force evenly and prevent surface damage during berthing.

2. Preparation Before Installation

Before unwrapping and installing the fender pneumatik, make sure you have a safe and suitable workspace:

• Choose a flat, open, and clean area to unpack the fender karet pneumatik. The site should be wind-protected and far away from any cutting, grinding, or sandblasting activities.
• Remove the packing straps securing the fenders on pallets or wooden supports. Unroll the fenders carefully so they can inflate freely.
• Keep the fenders away from sharp objects to prevent accidental damage.
• Prepare wooden blocks or wedges to stop the fenders from rolling during inflation.

3. Correct Inflation Procedure

Proper inflation ensures your pneumatic fenders perform as designed. Follow these steps carefully:

1. Check Initial Inflation Pressure
   Refer to the fender’s label. Typical initial pressures are 0.5 kg/cm² atau 0.8 kg/cm² depending on the model.
2. Use a Calibrated Pressure Gauge
   Always use a reliable pressure gauge and ensure your air compressor is fitted with a drying system to prevent moisture from entering the fender.
3. Understand the Valve Types
   For fenders larger than 2.5m in diameter, a safety valve is usually installed to prevent over-pressurization.
4. Inflate Gradually
   Start inflating slowly and monitor the pressure continuously until it reaches the recommended level.
5. Stabilize and Recheck
   After reaching the target pressure, stop inflating and wait about 15 minutes for the air to stabilize. A slight pressure drop is normal. Top up if necessary until you reach 0.51 kg/cm² atau 0.81 kg/cm².
6. Secure the Valve
   Detach the hose fitting and install the valve cap tightly.

4. Safe Handling and Installation

Pneumatic fenders are large and heavy, so safe handling is essential:

• Use a forklift with protective covers when moving the fenders.
• When lifting, attach chains to the built-in tire nets or lifting lugs — never lift the fender by the body.
• Keep the fender away from sharp edges at all times to avoid cuts and punctures.

5. Final Checks Before Operation

Once the fender are installed, do a final inspection:

• Verify that the chains are adjusted to the correct length.
• Confirm the fender height is properly aligned with the ship and quay.
• Recheck inflation pressure to ensure it matches the recommended value.
• Inspect for any visible damage or leaks.

Kesimpulan

Proper installation of fender pneumatik directly affects their performance, durability, and the safety of your berthing operations. By avoiding common mistakes, preparing the workspace correctly, and following the recommended inflation and handling procedures, you can maximize the lifespan of your fenders and protect your vessel from unnecessary damage.

FAQ About Installing Pneumatic Fenders

1. How much pressure should I inflate pneumatic fenders to?

Most pneumatic fenders require an initial inflation pressure of 50 kPa atau 80 kPa, depending on the fender type. Always follow the manufacturer’s specifications and use a calibrated pressure gauge to avoid over- or under-inflation.

2. Can chain length affect pneumatic fender performance?

Yes. Chains that are too long can cause the fender to tilt atau shift, leading to unstable force distribution and even scratches on the vessel’s paint. Make sure to follow the recommended chain length during installation.

3. How often should I inspect pneumatic fenders after installation?

It’s best to inspect pneumatic fenders before each docking operation. Check for:

• Proper inflation pressure
• Valve leaks
• Chain tension and length
• Surface damage

Regular inspections help extend the fender’s lifespan and ensure safe operations.

4. What happens if pneumatic fenders are under-inflated?

Under-inflation can lead to excessive compression during berthing, reducing their shock absorption capacity dan risking structural damage. Always keep the fenders within the manufacturer’s recommended pressure range.

5. Do pneumatic fenders require special storage before installation?

Yes. Store pneumatic fenders in a cool, dry, and shaded place. Keep them away from direct sunlight, sharp objects, and chemicals to prevent premature aging or damage.

6. Where can I find detailed installation guidelines?

You can refer to IMO and PIANC safety standards or the manufacturer’s installation manuals. For professional support and reliable products, you can also check out Fender Pneumatik NANHAI.